How can the robot accessories small head anti-rotation side pass hardware series accurately realize the anti-rotation and side pass functions?
Publish Time: 2024-11-25
In the design of robot accessories, the small head anti-rotation side pass hardware series accurately realizes the anti-rotation and side pass functions, which requires comprehensive consideration of structural design, material selection, manufacturing process, installation and debugging and other aspects.1. Structural designAnti-rotation functionSlots and protrusions: Design special slots or grooves on the small head part, and design corresponding protrusions or pins on the robot shaft or other parts. Through the cooperation of the slots and protrusions, accurate positioning and fixation are achieved to prevent the small head from rotating in the axial direction.Keyway design: The keyway design is adopted, that is, a key is added between the small head and the shaft, and the key cooperates with the notch of the shaft to ensure that the small head can only move in the axial direction when rotating, but cannot rotate.Thread fixation: Design an internal thread on the small head part, and fix the small head on the shaft by installing screws or nuts. This method can provide a strong anti-rotation effect, but attention should be paid to the accuracy and parallelism of the thread.Side-pass functionSide channel design: Design special channels or holes on the side of the small head to ensure that liquids, gases or wires can pass through. The design of these channels needs to take into account factors such as the flow path, pressure and flow rate of the fluid to ensure a smooth side-pass effect.Embedded channel: During the manufacturing process, the channel is directly embedded inside the small head to ensure the position and dimensional accuracy of the channel. This method can avoid the structural fragility problems that may be caused by the external channel design.2. Material selectionHigh-strength material: Select high-strength and high-wear-resistant materials such as stainless steel, titanium alloy or high-strength aluminum alloy to ensure that the small head maintains stability and durability during long-term use and repeated operations.Corrosion-resistant material: For channels that need to contact liquids or gases, select corrosion-resistant materials such as stainless steel or special coatings to prevent material corrosion from causing channel blockage or leakage.3. Manufacturing processPrecision machining: Use precision machining technologies such as CNC machining (CNC), wire cutting, and EDM to ensure the dimensional accuracy and surface finish of the structure such as the slot, keyway, thread and channel of the small head.Heat treatment: For some high-strength materials, heat treatment processes such as quenching and tempering can be performed to improve the hardness and wear resistance of the material and ensure that the small head is not easily deformed or worn during long-term use.4. Installation and debuggingPrecise installation: When installing the small head, ensure that the slots, keyways, threads and other structures are accurately matched with the shaft or other components, and achieve anti-rotation function through precise adjustment and fixation.Side pass test: After the installation is completed, the side pass function is tested to ensure that liquids, gases or wires can pass through the channel smoothly without blockage or leakage. During the test, simulated media or actual working media can be used to verify the design and manufacturing accuracy of the channel.5. Practical application casesIndustrial robotsAutomated assembly line: On the automated assembly line of industrial robots, small head anti-rotation side pass hardware series can be used for pipeline connections for transmitting liquids or gases. The precise anti-rotation design ensures the fixation and stability of the pipeline, and the side pass design ensures the smooth transmission of the fluid.Welding robot: In welding robots, the small head part can be used to fix the welding gun or other welding tools. The anti-rotation design ensures the accurate positioning of the welding tools, and the side-pass design transmits welding gas or coolant.The precise realization of the anti-rotation and side-pass functions of small head anti-rotation side pass hardware series requires comprehensive consideration of structural design, material selection, manufacturing process, installation and debugging. Through reasonable card slot and convex design, keyway design, thread fixation and other methods, accurate anti-rotation function can be achieved; through side channel design, embedded channel design and other methods, smooth side pass effect can be ensured. Selecting high-strength and high-corrosion-resistant materials, using precision machining and heat treatment processes, as well as precise installation and testing, can ensure the stability and reliability of small head anti-rotation side pass hardware series in actual applications, meeting the needs of industrial robots and other automation equipment.
